Many months have passed and finally my current work is at a stage where I am starting to put it together. Lots of casting, layering of paper, experimenting has taken place. Armature has been welded and structurally, it is ready to go.
I used 8ml x 75ml bolts and some washers
Lots of casting of all parts of the body. 2 part molds front and back.
A messy job but good outcome.
Plaster needs to dry for a few days.
Shellac is placed in the molds to act as the release for the paper.
3 coats of shellac is necessary
Lots of experimenting has taken place with the hexagonal shapes.
Lots of things I have tried have not worked. What I thought would be perfect was terrible. Somethings I have decided on are the wax dip and using jump rings.